Chemistry 4.0: Embracing Innovation and Sustainability for the Future of the Chemicals Industry
- Singapore | 12 October 2018
In the face of a rapidly changing digital world, one might assume that the chemicals industry, with its 150-year history, is outdated and in decline. However, studies project that the industry will outpace global GDP growth until 2030, with Asia accounting for a significant portion of this growth. The broad applications of chemistry in our daily lives allow the chemicals industry to profit from various global trends. As the landscape for the industry undergoes dramatic changes, including increased sustainability efforts, the rise of the circular economy, and digitalization, a revolution known as “Chemistry 4.0” is underway.
Sustainability has become a crucial aspect of the chemicals industry. Recognized by the UN as a vital approach to the sound management of chemicals, sustainable chemistry encompasses more than just recycling. A circular economy, which continuously keeps materials and products in use, requires a shift to renewable resources, improved usage efficiency, and closed-loop systems. The industry must embrace renewable resources, such as biorenewables and waste, as raw materials. Digitalization plays a key role in providing data on usage structures, material information, logistics, and product design, facilitating the transition to a more sustainable chemicals industry.
Digitalization has already made significant strides in the chemicals industry, with digital plant controllers and data analytics improving operational efficiency. However, other sectors have demonstrated innovative ways to utilize digital technology to evolve their businesses. In the chemicals industry, data curation and exploitation will have a significant impact, redefining value chains, increasing productivity, driving innovation, and creating new market channels. Advanced data analytical tools enable predictive maintenance and supply chain optimization, while digital twins and integrated platforms streamline data and document management. The integration of digital tools in research and development allows for high-throughput optimization, advanced analytics, and machine learning, facilitating the design of new catalysts and enhancing overall efficiency.
Increasing customization of applications, especially in fine and specialty chemicals, necessitates adjusting production capacities and reducing development times. Modular plant concepts that offer adaptability to changing requirements and shorter time-to-market are key solutions. Highly automated modular plants allow for faster investments, reduced planning times, engineering costs, and capital expenditure. However, standardization of equipment and the development of process control and automation concepts remain challenges to be addressed.
Innovation is crucial for the future success of the chemicals industry. An efficient and effective innovation ecosystem, spanning industry boundaries, facilitates collaboration and knowledge transfer. Singapore, with its close proximity between leading universities, the Agency for Science, Technology and Research (ASTAR), and multiple industrial sectors, provides fertile ground for open innovation. Initiatives such as ASTAR’s Future of Manufacturing (FoM) Initiative aim to sustain Singapore’s competitiveness in manufacturing and technology innovation. The FoM Initiative includes public-private partnership platforms that drive technology co-innovation, knowledge transfer, and technology adoption by enterprises. Consortia and public-private partnerships play a vital role in addressing fundamental challenges and driving innovation.
While the challenges facing the chemicals industry may alter its landscape, they also present tremendous opportunities for growth and success. Embracing innovation, sustainability, and digitalization is essential for the industry’s continued evolution. Through collaboration, adaptation to changing demands, and a focus on circularity and digital transformation, the chemicals industry can thrive and contribute to a sustainable future for generations to come.